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Plaster Master guide to home business                                    Work at Home pg 9

   Starting your own statuary business    

Making Production Molds    


fiberglasSFW.jpg (7334 bytes)This photo shows the fiberglass strands that  I will be mixing into USG Tuf Cal . This will make a very strong and light backup shell.

putontufcalshellSFW.jpg (9494 bytes)You can make your shell out of HydroCal and burlap if you wish it will not be quite as strong as the fiberglass mixture but you can avoid handling fiberglass in this way.  In this  discussion I will be describing the fiberglass method as we already have discussed the burlap method in part one. Use the method you are most comfortable with. Soap up the rubber mold and shell. Then lay the  mold on it's side and apply the fiberglass mixture. Be sure to work it into the key depressions.

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Lay the fiberglass mixture on about 3/8 to 1/2" thick. Work it well down to the surface so that there are no air pockets.

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Bring the fiberglass up the board

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Then stand the mold up with the board on top.  This will be the base or foot  that makes the mold self  standing.

brickonmoldSFW.jpg (8419 bytes)Here is the completed foot. The brick is on top to counter balance the mold.Without it the mold  would fall forward because the plaster is not hard enough to support it's own weight yet.

Reinforce any spots that look too thin. Smooth out the surface as much as you can. Tiny pieces of fiberglass sticking out can be painful to handle when the plaster hardens.

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